Company Spotlight: High Point Furniture Sets an Eco-Example

Ruby Jones and Richard Weeks each have over 20 years of experience with Leggett & Platt.

Ruby Jones and Richard Weeks each have over 20 years of experience with Leggett & Platt.

Environmental awareness runs deep at High Point Furniture in High Point, North Carolina. The Leggett & Platt manufacturing facility, which produces a variety of furniture components, recently hit a milestone, becoming landfill-free – meaning it reduced its waste sent to landfills from 41 tons a year to zero.

To accomplish this impressive goal, High Point has basically made recycling a way of life. Everything that is recyclable is recycled appropriately, and things that aren’t go to a waste-to-energy plant, where they’re converted into fuel for kilns.

Building a better recycling program

High Point began its recycling journey in October 2009, when the American Home Furnishing Alliance started the Enhancing Furniture’s Environmental Culture program and encouraged High Point to participate. By March of 2010, High Point had become the first supplier company to complete the program successfully. The branch found that, through the program, it could not only reduce its carbon footprint, but also save money along the way. Continue reading

Eco Initiative Highlights – Spring 2015

LP-Ecoiniative-3410-300x134-colorfixedHere are two recent examples of Leggett & Platt’s commitment to be a good steward of our resources and environment. (Items in italics might be slightly embellished.)

Saving Energy by Reducing Horsepower

With a goal of energy savings, our Houston Foam facility (in Mississippi, not Texas) evaluated every motor in the plant and found they could cut some unnecessary horsepower. By replacing an over-sized motor for grinding equipment and removing an auger and drying fans that were no longer needed, they reduced total horsepower by 180, or 8%.

According to latest reports, the 180 liberated horses are now running wild and free across Mississippi.

Putting an Old Boiler Out to Pasture

Our Sponge Cushion facility in Morris, IL, which makes carpet cushion, has reduced fuel consumption and emissions by retiring a half-century old piece of equipment.

Working with their natural gas provider, NICOR, the plant found that their 1950s boiler used to cure synthetic rubber was, not surprisingly, a bit of a gas guzzler. While the boiler had served them well (and certainly shows they know how to maintain plant equipment), Sponge Cushion estimated they could reduce fuel usage 53% by upgrading to a modern unit.

Once installed, however, the new boiler performed even better than expected, using 65% less fuel. This is saving 104,000 therms of natural gas and eliminating 500 tons of CO2 annually.

With its replacement sweating away, the retired boiler is cooling off poolside in Palm Springs.

Employee Spotlight: Russ Dunton & Jason Maneke Make an Environmental Impact

Russ Dunton & Jason Maneke

Jason (left) and Russ received the Indiana Governor’s Award in 2011 for their branch’s environmental efforts. “I had to wear a suit, so it was a big deal,” Jason joked.

Russ Dunton and Jason Maneke may be two of the most passionate people at Leggett & Platt. Both work at our branch in Kendallville, Indiana. Both exude excitement when they talk about their jobs. Both invest significant time and energy in their facility, the environment, and the intersection of those worlds.

Russ and Jason support a facility with 85 folks who work hard and stay put – the average employee tenure is 16.5 years! Their efforts have demonstrated how a single facility can make a large, ongoing impact on the environment.

Kendallville is a wire-forming business that supplies materials to the bedding and furniture industries. Russ currently serves as Branch Manager and has previous experience in engineering, IT, and machine design. Jason may wear the title Human Resources Manager, but he also oversees their safety, environmental, and continuous improvement efforts. Jason joined Leggett after being part of the plastics industry for many years.

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Company Spotlight: Work Furniture

Work Furniture in a RowLeggett & Platt is North America’s leading independent manufacturer of office furniture parts. If your office chair tilts or swivels, there’s a good chance that mechanism came from L&P. But how did Leggett & Platt grow to become a giant in the office furniture industry? It began in 1984, with the acquisition of Gordon Manufacturing.

Big Opportunities

Gordon Manufacturing, out of Grand Rapids, Michigan, manufactures chair controls and steel bases for office furniture. When L&P acquired the company, it did so in an effort to broaden its sofa mechanism business. But the acquisition proved a success in its own right, and David Haffner, current CEO of Leggett & Platt, was tasked with expanding the office furniture business. He soon became president of the newly formed Office Components Business Unit (OCBU). Continue reading

Employee Spotlight on Sonia Smith: Fanning the Flame of Continuous Improvement

At Leggett & Platt, we care about finding a better way to do things. The whole company puts a priority on quality and continuous improvement, but some businesses, like our Automotive Group, have to meet extra high standards. “Customers expect their products to be free of defects,” explained Mitch Dolloff, Automotive Group VP. This requires rigorous improvement to designs, processes, and materials.

Perhaps no one embodies quality and continuous improvement in Automotive more than Sonia Smith. Armed with technical expertise, industry insight, and an incandescent personality, she’s the “go-to person for manufacturing and business process improvement,” according to Mitch. Based in South Wales, Sonia has been the Director of Quality and Program Management for our European automotive operations since 2006.

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