Author Archives

Cathy Johns

Making the Impossible Possible: The Rising Popularity of Roll-Pack Mattresses

Historically, it has been commonplace for manufacturers in the bedding industry to compress mattress springs and roll encased coils to reduce shipping costs. The rolling of finished mattresses, however, had seemed too difficult a challenge to overcome. But about a decade ago, when low-end foam mattresses from Asia began entering the market – with the finished mattresses rolled and boxed – the challenge was renewed.

A Roll-Pack Partnership

Leggett & Platt’s Global Systems Group (GSG) noticed customer interest in a roll-pack approach and sought out Italian manufacturer Teknomac for a solution. Since GSG already partnered with Teknomac on a number of machine solutions, it was a natural pairing.

Terry Myers, Director of Engineering at GSG, served as an advocate to test and perfect the Teknomac roll-pack machines. Ultimately, the Teknomac provided a workable solution for GSG customers – one previously thought impossible.

Tony Garrett, President of GSG, and Terry Myers, Director of Engineering, with a Teknomac machine and roll-pack mattress.

Tony Garrett, President of GSG, and Terry Myers, Director of Engineering, with a Teknomac machine and roll-pack mattress.

Continue reading